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(BAR-52) The Pelican

This design started as a BT-80 shortened version of an Estes Starship Nova. Axe the Vertical Stabilizer and it looks a lot like a pelican in flight, well it does to me anyways.

It's a 29mm rear eject that uses a single G80

2025-07-16 Knocked out a CAD Model and some Preliminary Drawings.

2025-07-17 Complete CAD Package

2025-07-18

Turned the Nose Cone pieces from Redwood. The 4x4 raw material was just a few bucks more, and it's so much easier to turn. Lighter too!

2025-07-19 Head and Shoulders... knees and toes...

Started gluing the Upper Nose Cone to the Lower Nose Cone. Once this dries it'll get a big ole lag screw, or two, to hold the pieces in place.

2025-07-20 Lagging the Nose Cones and Cutting Wings

Used a 1/2" Forstener Bit to drill down 1-1/4" into the Forward Nose Cone, then installed (2) #10 x 1-1/2" Long Simpson Structural Screws to secure the Forward Nose Cone to the Rear Nose Cone.

Then cut the Wings from 1/4" plywood and sanded / routed them to the final shape.

Gluing the Forehead

2025-07-22 Attaching the Wings to the C-80

Used my Fin Alignment Fixture

Gluing the Down Extensions to the Wings

Simple matter of fixturing up the rocket and setting up the Down Extensions. They were then tacked with wood glue to set their positions.

2025-07-24 Wings to Down Extensions: Glue Fillets and Dowels

In order to make the Wing to Down Extension joint Hell-For-Stout it needs an internal Dowel and heavy glue fillets. It's a bit time consuming but necessary. Some fixturing was required to hold everything in position to dry.

2025-07-25 Under Wing Stuff

Wing Fillets, Launch Lug, Lower Air Inlet

2025-07-26 Upper Wing Glue Fillets and Tube Fins

Applied Gorilla Wood Glue to the upper side of the Wings where they attach to the C-80, and Titebond Quick and Thick was used at the C-80 Air Inlet at the C-80 interface.

Once those glue fillets were set-up, the 4" Tube Fins were fit-up and the initial glue fillets were applied to the C-80 / Tube Fins. I revised the design and space the Tube Fins out so they land at the top center of the C-80.

2025-07-27 Tube Fin Wood Glue Fillets

2025-07-28 Kevlar Anchor

Drilled the Nose Cone for the 3/8" Steel Dowel. It's a slight interference fit into the Nose Cone, and will be trapped by the C-80 Coupler.

2025-07-29 BT-80H Wrap

I measured the rocket and then layed out the pattern on the BT-80H, then started slicin' and dicin'.

Applied a liberal amount of Elmer's White Glue to the inside of the BT-80H and then installed the BT-80H over the C-80.

Then started to apply Gorilla Wood Glue and Titebond Q&T.

2025-07-30 Nose Cone Installed

There's the Pelican!

2025-08-01 Do I make you horny Baby ???? LOL

Cut the Nose Bump out of 1/4" Plywood, then sanded and routed it to shape. Some more glue fillets and The Pelican should be ready for CWF.

Still gotta make the recovery spool... might need to buy some BT-52H MF from BMS...