Shuttlecock: A 2.25 Upscale Scratch Build
Here's a 2.25 upscale of a Badminton Shuttlecock.
It's a breakaway style bird such that sudden scheduled disassembly
occurs at ejection and it falls back to earth in 3 pieces, all attached
by Kevlar, using a streamer to help track recovery.



12-02-2025 Revision 01: The Chute Version
May need to extend the motor down toward the bottom just a bit to avoid Mr. Krushnic.... but should work... 
Drawing Set, Rev 01
2025-12-04 Paper Cone Laminating
Trying something different here.... might work.... might not.
I cut (8) of the large and small cones from regular old printer paper.
Today
I watered down some Gorilla Glue and started gluing (2) of each of the
cones together. While the glue was still wet I used some Tupperware,
coasters, lids and a saucer to hold them round while they are drying.
12-06-2025 Laminated Cones: Day 03
Well, not much to look at, reminds me of a Grade School project.
I
applied a coat of Titebond Q&T, inside and out, which further
helped to stiffen the cones. Large Cone is 5 Ply, and the Small Cone is
4 Ply. Final thickness is 0.030".
Now that the glue has hardened overnight... these cones will work great.
Large Cone is 5 Ply, 0.037" Thick, Weight is 1.13 Ounces
Small Cone is 4 Ply. 0.032" Thick, Weight is 0.71 Ounces
Turned the Nose Cone on the lathe from Redwood. The bore was sized for a
1-1/2" piece of BT/C-55. This makes for the perfect sleeve to fit the
BT-52H motor tube.
Glued the components to the Nose Cone... waiting for that to dry.
And... did a quick mock-up
2025-12-10 Glued Small Cone to Base Ring... and Large Cone to Nose Cone
2025-12-12 Altimeter Stowage
Used a scrap piece of C-50, flattened it a little and punched some holes through it.
The
Altimeter Two is secured by some thin gauge electrical wire, left over
from spent E-matches.. handy stuff that thin gauge wire.
2025-12-13 Gluing Recovery Cone to the Motor Mount
I turned a Centering Ring on my lathe used that to attach the Motor Mount to the Recovery Cone using Titebond Quick and Thick.
Hard to visualize based on the photos.... but it'll be clearer once the glue dries and I pull everything apart.
I
pulled the Motor Mount out to check that the glue wasn't running down
the Motor Tube... you can see the Centering Ring inside the Recovery
Cone. That'll be glued once the other side is dry.
2025-12-14 Upper Recovery Cone to Motor Tube